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Product consistency, quality, safety and durability are three very important elements when it comes to business manufacturing and production. This is especially true with the pharmaceutical, food and agrochemicals industrial sectors. In these industries, ensuring topnotch product value is recommended not just for ensuring business profit or maybe brand development; it is a major requirement when you’re responsible for the production of products that can directly affect the life and wellness of human beings or living things. A tiny error, an incorrect measurement or perhaps a minor miscalculation can be damaging, if not deadly, and can result in severe implications to your processes, to your company and to you as a company owner.  

Among the procedures by which companies ensure a good and dependable production technique is spheronization. Referred to as one of the earliest and most reliable business methods for making uniform-sized pellets, spheronization includes the use of the right choice of apparatus that will process all contents so as to produce particles of homogenous figure and sizes in the most efficient and cost-effective way. To begin the procedure, fundamental steps include blending, adding liquid to create a damp dough, passing the dough through extruders for spheronization, and finally drying out and coating the pellets to create the preferred color and appearance.  

Choosing the proper equipment is an important step in ensuring pelletization is according to the strictest measures based on your requirements as a supplier, and based on global standards as well. For instance, the pattern, make and exactness of the layout on the spheronizer disc can directly affect how even and uniform every set of pellets can be. If you’re producing medicinal pills, for instance, uneven sizes of the granules might cause the pill to lose a few of its strength since it may not be digested easily, while unpolished layer may cause soreness in the gastro-intestinal tract.  

One more result of poorly-made spheronizers is the risk of having inconsistent and bad yields every cycle. It’s not advised to choose the lowest priced yet substandard quality equipment; it may actually cost you more in the end as you may find that a significant portion of your yield that aren't aligned correctly with the standard specs often end up as rejects. Meanwhile, high quality equipment will help you make your processes better, profitable and organized. It will ensure every substance is at the maximum and you’ll be producing more useful product for each period.  

In business as well as in life, small details make a difference. Make sure you continue to deliver consistent quality and service with the use of the right equipment for spheronization.

Author: Hubert Gregory- A company engineer who strongly recommends using high quality equipment for food and pharmaceutical productions. Click here to know more.